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Civil-Comp Proceedings
ISSN 1759-3433
CCP: 110
PROCEEDINGS OF THE THIRD INTERNATIONAL CONFERENCE ON RAILWAY TECHNOLOGY: RESEARCH, DEVELOPMENT AND MAINTENANCE
Edited by: J. Pombo
Paper 307

Axle Bearing Condition Monitoring, Diagnosis and Maintenance: The MAXBE Project

C. Vale1, C. Bonifácio1, J. Seabra1, R. Calçada1, N. Mazzino2, M. Elis2, S. Terribile2, D. Anguita3, E. Fumeo3, C. Saborido4, T. Vanhonacker5, E. De Donder6, M. Laeremans6, F. Vermeulen7, D. Grimes8 and D. Dias9

1Construct-LESE, Faculty of Engineering of University of Porto, Portugal
2Ansaldo STS S.p.A., Genoa, Italy
3Department of Computer Science, Bioengineering, Robotics and Systems Engineering (DIBRIS), Polytechnic School of University of Genoa, Italy
4COMSA EMTE, Barcelona, Spain
5Dynamics, Structures and Systems International, Leuven, Belgium
6Vlaamse Vervoermaatschappij De Lijn, , Antwerp, Belgium
7I-MOSS N.V., Bertem, Belgium
8Insight Center for Data Analytics, Dept. of Computer Science, University College Cork, Ireland
9NOMADTECH, Portugal

Full Bibliographic Reference for this paper
, "Axle Bearing Condition Monitoring, Diagnosis and Maintenance: The MAXBE Project", in J. Pombo, (Editor), "Proceedings of the Third International Conference on Railway Technology: Research, Development and Maintenance", Civil-Comp Press, Stirlingshire, UK, Paper 307, 2016. doi:10.4203/ccp.110.307
Keywords: axle bearings, condition monitoring system, diagnosis, condition-based maintenance.

Summary
The reliability of axle bearings has significant safety and economic implications on rail operations. The MAXBE project, an FP7 project funded by the European Commission appeared in this context. The project focuses on the development of novel wayside and on-board monitoring systems for an early detection of axle bearings faults and for defining a condition-based maintenance model for axle bearings. Different wayside monitoring systems were developed based on diverse approaches as well as two on-board monitoring systems. To support the decision making of the responsible stakeholders synchronized measurements from the on-board and the wayside monitoring systems were integrated into a platform. The wayside monitoring systems were tested in several locations in Europe. The on-board systems were tested in one train that circulates in the Portuguese Northern Railway Line. The research has been complemented through extensive laboratory tests and multibody dynamic modelling used to correlate the in-situ measurements with the status of the axle bearing life. A condition-based maintenance model for axle bearings was also developed as well as a smart diagnostics for an early detection of faults and a software tool for the optimal physical distribution of the diagnostic systems. This paper presents the main results and findings of the project.

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