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Civil-Comp Proceedings
ISSN 1759-3433
CCP: 104
PROCEEDINGS OF THE SECOND INTERNATIONAL CONFERENCE ON RAILWAY TECHNOLOGY: RESEARCH, DEVELOPMENT AND MAINTENANCE
Edited by: J. Pombo
Paper 117

Restoration of Switch Manganese Steels Crossings by Electric Arc Welding in a Robotized Plant

A. Bracciali1 and M. Salciccia2

1Dipartimento di Ingegneria Industriale, Università di Firenze, Italy
2SAGA s.r.l., Scurcola Marsicana, L'Aquila, Italy

Full Bibliographic Reference for this paper
A. Bracciali, M. Salciccia, "Restoration of Switch Manganese Steels Crossings by Electric Arc Welding in a Robotized Plant", in J. Pombo, (Editor), "Proceedings of the Second International Conference on Railway Technology: Research, Development and Maintenance", Civil-Comp Press, Stirlingshire, UK, Paper 117, 2014. doi:10.4203/ccp.104.117
Keywords: railway, turnout, crossing, austenitic manganese steel, welding, milling, restoration, robot.

Summary
Worn austenitic manganese steel crossings can be repaired in service up to a certain limit by means of electric welding. The welding process can be either fully manual or automatic with programmable portable welding machines. When wear is greater restoration is still possible but the crossing must be removed from the line and fixed in a workshop. The paper describes a patented flexible high-productivity fully automated robotized plant, named Rail Switch Welding RSW®, where crossings are milled, welded and finished according to railway administration regulations. Special attention is deserved to the problems that were encountered and solved in milling a hard material with a slender and flexible structure such as a robot.

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