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Civil-Comp Proceedings
ISSN 1759-3433 CCP: 104
PROCEEDINGS OF THE SECOND INTERNATIONAL CONFERENCE ON RAILWAY TECHNOLOGY: RESEARCH, DEVELOPMENT AND MAINTENANCE Edited by: J. Pombo
Paper 312
Elimination of Failures in Railway Gearboxes by Regenerative Coasting A. Bracciali and F. Piccioli
Dipartimento di Ingegneria Industriale, Università di Firenze, Italy A. Bracciali, F. Piccioli, "Elimination of Failures in Railway Gearboxes by Regenerative Coasting", in J. Pombo, (Editor), "Proceedings of the Second International Conference on Railway Technology: Research, Development and Maintenance", Civil-Comp Press, Stirlingshire, UK, Paper 312, 2014. doi:10.4203/ccp.104.312
Keywords: gearbox, vibrations, bearings, failure, cage, railway, metro, traction control, regenerative coasting, power recirculation.
Summary
Railway gearboxes are subjected to vibrations arising from gear meshing, roller
bearings forces and wheel-rail contact. This paper shows how peculiar service
conditions made the application of a well known and perfectly working gearbox
installed on a metro vehicle rather critical. After a long investigation, the root cause
of the problem was found in running conditions at top speed, which happened for
long distances in coasting, being a rather long section of the line made of quite
distant stations on a mild slope line, a situation that that kind of vehicle never
encountered in other lines. Remedies are discussed with reference to mechanical and
electric features of the vehicle. The adoption of a new procedure, called
"regenerative coasting" allowed to potentially solve the problem of premature
failures in service.
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