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Civil-Comp Proceedings
ISSN 1759-3433 CCP: 104
PROCEEDINGS OF THE SECOND INTERNATIONAL CONFERENCE ON RAILWAY TECHNOLOGY: RESEARCH, DEVELOPMENT AND MAINTENANCE Edited by: J. Pombo
Paper 112
Residual Stress in Wheels: Comparison of Neutron Diffraction and Ultrasonic Methods with Trends in RCF P.B. Molyneux-Berry1, A.J. Bevan1, S.Y. Zhang2 and S. Kabra2
1Institute of Railway Research, University of Huddersfield, United Kingdom
P.B. Molyneux-Berry, A.J. Bevan, S.Y. Zhang, S. Kabra, "Residual Stress in Wheels: Comparison of Neutron Diffraction and Ultrasonic Methods with Trends in RCF", in J. Pombo, (Editor), "Proceedings of the Second International Conference on Railway Technology: Research, Development and Maintenance", Civil-Comp Press, Stirlingshire, UK, Paper 112, 2014. doi:10.4203/ccp.104.112
Keywords: railway wheel, neutron diffraction, residual stress.
Summary
The critical damage mechanism on many GB passenger train wheels is rolling
contact fatigue (RCF) cracking in the rim. Evidence from field observations suggests
that RCF damage occurs much more quickly as the wheelsets near the end of their
life. Wheel manufacturing processes induce a compressive hoop stress in the wheel
rim; variations in residual stress through the life of a wheel may influence the
observed RCF damage rates.
This paper describes experiments to measure residual stresses in new and used
wheel rims to identify whether this could be a significant factor, and compares the
findings from neutron diffraction and ultrasonic birefringence methods. The scope
goes beyond previous applications of neutron diffraction to railway wheels and
identifies key considerations for future testing.
Assuming that the as-manufactured stress distribution was similar for all three
wheels tested, it is found that the stresses are redistributed within the wheel rim
during its life as material is removed and plastic flow occurs. However, the hoop
stress near the running surface remains compressive and may not have a large
influence on the RCF damage rates.
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