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Civil-Comp Proceedings
ISSN 1759-3433 CCP: 93
PROCEEDINGS OF THE TENTH INTERNATIONAL CONFERENCE ON COMPUTATIONAL STRUCTURES TECHNOLOGY Edited by:
Paper 323
Optimum Design of a Rack and Pinion Gear Pair using the Taguchi Method W.S. Chung, D.H. Jung, H.S. Song and Y.K. Seo
Body Chassis Reliability Team, Korea Automotive Technology Institute, Chonnan, Republic of Korea W.S. Chung, D.H. Jung, H.S. Song, Y.K. Seo, "Optimum Design of a Rack and Pinion Gear Pair using the Taguchi Method", in , (Editors), "Proceedings of the Tenth International Conference on Computational Structures Technology", Civil-Comp Press, Stirlingshire, UK, Paper 323, 2010. doi:10.4203/ccp.93.323
Keywords: pretensioner, rack and pinion, design program, multibody dynamic model, Taguchi method.
Summary
In the case of an automobile seatbelt pretensioner with gunpowder activation as used
in passenger vehicles, the seatbelt is retracted by operating a rack and pinion gear
using the gas pressure which is generated directly after a crash. In this study, the
geometry of a rack and pinion gear is optimized to increase the retracted length and
to keep the tension of the seatbelt under 3 kN (this is the value that most automobile
companies require). A design program for a rack and pinion gear profile is
developed using MATLAB. A three dimensional multibody dynamic model for the
seatbelt retractor is created and by applying a rack and pinion gear to the model, its
performance is estimated. On the basis of the dynamic simulation results, the
optimum profile of a rack and pinion gear is created using the Taguchi method. By
comparing the actual test data and the simulation results, the optimization result is
verified.
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