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Civil-Comp Proceedings
ISSN 1759-3433
CCP: 110
PROCEEDINGS OF THE THIRD INTERNATIONAL CONFERENCE ON RAILWAY TECHNOLOGY: RESEARCH, DEVELOPMENT AND MAINTENANCE
Edited by: J. Pombo
Paper 147

Optimisation of Grease Application to Railway Tracks

P.D. Temple1, M. Harmon1, R. Lewis1, M.C. Burstow2 and B. Temple3

1Centre for Doctoral Training in Integrated Tribology, University of Sheffield, United Kingdom
2Network Rail, Milton Keynes, United Kingdom
3L.B. Foster Rail Technologies (UK) Ltd, Sheffield, United Kingdom

Full Bibliographic Reference for this paper
P.D. Temple, M. Harmon, R. Lewis, M.C. Burstow, B. Temple, "Optimisation of Grease Application to Railway Tracks", in J. Pombo, (Editor), "Proceedings of the Third International Conference on Railway Technology: Research, Development and Maintenance", Civil-Comp Press, Stirlingshire, UK, Paper 147, 2016. doi:10.4203/ccp.110.147
Keywords: wheel rail contact, grease, pick up, lubricant modelling, bulb size.

Summary
Insufficient grease pick up by passenger trains travelling through trackside lubricators is a challenge, which can lead to insufficient lubrication of curves and subsequently higher rail and wheel wear. To investigate the effects of different trackside devices, and the influence of parameters governing grease pick up including lateral wheel displacement and pump durations, a bespoke test rig has been built at the University of Sheffield. The rig uses a scaled wheel, a short section of rail and a modern trackside lubricator setup. Experiments involving different lateral wheel displacements and pumping durations have been carried out as well as modelling of grease bulb sizes. The modelling showed how a grease bulb grows. It also indicated that a worn profile is likely to require greater wheel displacement to cause contact with grease bulbs than a new wheel profile. The experimental results show that an increased pick up of grease is to be expected where using an additional component called a GreaseGuide  fitted to a regular grease dispensing unit (GDU) on the rail. The efficiency of grease pick up was investigated and test results exploring increasing pump durations indicated a relationship between pick up and bulb size.

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